Cable Making Machine & Cable Machine in Saudi Arabia: The Ultimate Precision Engineered Solution
Product Description
Core Wire Extrusion Machine
- Function: Wrap a plastic sheath around the copper wire to achieve insulation, protection, and identifiLANion purposes.
- Impact on the final network cable:
- Physical protection: It prevents a single core wire from being damaged by external physical factors such as moisture, dust, and collisions, ensuring the integrity of the internal copper wire and the stability of signal transmission.
- Enhanced insulation performance: The plastic sheath serves as an insulating layer, effectively isolating the conductors inside the network cable from the external environment, preventing leakage and short circuits, and enhancing the safety of the network cable.
- Easy identifiLANion: Different colors or markings on the sheath can assist users in identifying different types or uses of network cables during the wiring and usage processes.
Stranding Machine
- Function: Twist two core wires together according to specific stranding rules to form a twisted pair. Subsequently, four pairs of twisted pairs are combined within a protective sheath to constitute the basic structure of a Lan6a network cable.
- Impact on the final network cable:
- Improved anti-interference ability: The twisted structure can reduce electromagnetic interference and crosstalk, making the network cable more stable and reliable during data transmission, decreasing the signal transmission error rate, and ensuring the integrity and accuracy of data. It is especially suitable for complex electromagnetic environments.
- Enhanced mechanical strength: The twisted structure makes the network cable more compact, and its overall mechanical strength is increased, making it more resistant to stretching, bending, and wear. This extends the service life of the network cable and reduces the risk of damage caused by external forces.
Cantilever Stranding Machine
- Function:
- Precise stranding: The cantilever stranding machine is mainly used to accurately strand four pairs of twisted core wires and a cross-shaped spacer. It controls the stranding pitch and direction through mechanical devices to ensure that the stranding parameters meet the standards of Lan6a network cables. During the stranding process, the cantilever stranding machine can evenly wind the four pairs of twisted core wires together according to the set speed and tension, avoiding over-tight or over-loose stranding situations.
- Ensuring pair quality: It can simultaneously strand multiple pairs of twisted pairs and ensure that the stranding state of each pair is relatively consistent. This helps to make the interference levels of each pair of wires similar during subsequent data transmission, thereby improving the overall anti-interference performance of the network cable.
- Impact on the final network cable:
- Signal transmission stability: The precise and stable stranding by the cantilever stranding machine maintains a good electromagnetic balance between the wire pairs inside the twisted pair. This balance helps to reduce crosstalk between wire pairs and signal attenuation during signal transmission, ensuring high-quality and stable data transmission through the network cable.
- Optimized mechanical properties: The twisted structure of the network cable after stranding by the cantilever stranding machine is more compact and regular, enhancing the overall flexibility and tensile strength of the network cable. It can better resist damage caused by external forces such as bending and stretching during installation and use, prolonging the service life of the network cable.
Shielding Layer Braiding Machine (for shielded LAN6a network cables)
- Function: Weave a metal shielding layer, such as an aluminum wire braided layer or a copper wire braided layer, on the outside of the network cable with a wrapped sheath to enhance the electromagnetic interference resistance of the network cable.
- Impact on the final network cable:
- Excellent anti-interference performance: The metal shielding layer can effectively block external electromagnetic signals and reduce crosstalk between internal signals of the network cable, significantly improving the quality and stability of data transmission and enabling LAN6a network cables to function properly in strong electromagnetic interference environments.
- Ensured signal transmission security: In some network environments with high requirements for data confidentiality, the shielding layer can prevent data signals from being intercepted or eavesdropped, enhancing the information security of the network.
Sheath Extrusion Machine
- Function:
- Sheath forming: The core function of the sheath extrusion machine is to heat and melt plastic materials (such as polyvinyl chloride (PVC) or low-smoke halogen-free (LSZH) materials) and uniformly wrap them around the outer layer of the braided metal shielding layer. It pushes the plastic material forward through the rotation of the screw and forms a specific shape and thickness of the sheath through a mold.
- Material extrusion control: It can accurately control the extrusion speed, thickness, and outer diameter of the sheath. By adjusting the parameters of the extrusion machine according to the specifiLANions of LAN6a network cables, it ensures that the sheath thickness is uniform, providing sufficient protection for the internal twisted pairs without making the outer diameter of the network cable too large to affect installation and use.
- Cooling and shaping: After the sheath is extruded, the extrusion machine is equipped with a cooling device to quickly cool and shape the thermoplastic sheath wrapped around the twisted pairs, maintaining the stability of the sheath's shape and size.
- Impact on the final network cable:
- Enhanced physical protection: The sheath provides a solid physical barrier for the twisted pairs inside the network cable, effectively preventing them from being damaged by external mechanical forces such as squeezing, friction, and scratching. It can also resist certain degrees of chemical corrosion and the influence of humid environments, ensuring the integrity of the internal cable structure and the stability of electrical performance.
- IdentifiLANion function: During the sheath extrusion process, different colors of masterbatches can be added or identifiLANion information can be printed on the surface of the sheath to help users identify the type (such as LAN6a unshielded network cable, LAN6a shielded network cable), appliLANion (such as indoor network cable, outdoor network cable), and cable specifiLANions of the network cable, which is beneficial for network cable wiring management and maintenance.
- Electrical performance guarantee: The appropriate thickness and quality of the sheath help maintain the electrical insulation performance of the network cable. It can prevent short circuits caused by the contact of twisted pairs with external conductive objects and reduce the interference of external electromagnetic signals on internal signals to a certain extent, ensuring the accuracy and reliability of data transmission through the network cable.
Coiling and Wrapping Machine
- Function:
- Neat cable winding: It orderly winds the loose network cable into a compact disc shape, avoiding cable tangling and knotting, greatly improving the neatness and identifiability of the network cable's appearance. This is not only beneficial for subsequent handling and storage but also ensures smooth cable laying during installation, reducing construction obstacles caused by cable tangling and improving wiring efficiency.
- Accurate measurement and control: The built-in meter counter has accurate functions and can precisely measure the length of the cable wound on the reel with minimal error. This allows the manufacturer to quantitatively package the network cable according to the order requirements, meeting the specific length needs of different customers. When customers receive and use the network cable, they can also accurately obtain the required length according to the marked length, reducing material waste.
- Integrated protection and packaging: The wrapping process after winding is crucial. The plastic film tightly wraps the reel, like putting a "protective suit" on the network cable, effectively blocking the intrusion of external impurities such as dust, moisture, and oil, maintaining the stability of the electrical and physical properties of the network cable. The film can also buffer external impacts and reduce the probability of damage to the network cable during handling and transportation.
- Impact on the final network cable:
- Physical performance guarantee: With reasonable tension control, the network cable is evenly stressed during the winding process, and the internal twisted pair structure is stable. It will not experience problems such as copper wire breakage and insulation layer damage due to excessive bending and stretching. After wrapping, the network cable is isolated from unfavorable external environmental factors, and its aging speed is slowed down in a relatively stable and clean environment, prolonging its service life.
- Electrical performance stability: The high-quality protective film has certain insulating properties, which can further enhance the insulation effect of the network cable, avoid short circuit hazards caused by the contamination of external conductive substances, reduce external electromagnetic interference, and ensure the accuracy and stability of signal transmission through the network cable, maintaining the high-speed and reliable data transmission ability of LAN6a network cables.
- Enhanced commercial value: The neatly packaged and well-presented network cable finished product is more likely to win the favor of customers, conforming to the market trend for high-quality products. Standardized measurement and marking enhance the convenience and trust of customers during use, helping the product stand out in the highly competitive cable market and achieve maximum commercial benefits.
Machine Production Line Consist:
| Production line consist |
Optional parts |
| Pay off (active or passive can be choose) |
Active pay off |
| Straightener platform |
Pre-heater |
| Main extruder machine |
Powder machine |
| Main Control Box |
Power ink printer |
| fixed cold Water trough |
Diameter-testing laser gauge |
| Single Layer Cooling movable trough |
Coiling and wrapping machine |
| Horizontal Tension accumulate stand |
PLC control |
| Dual Wheel Traction |
Can be optional for motorized pay-off rack,high frequency sparker,etc.The concrete configuration can be adjustable according to client's requirement. |
| Dual-axis Take-up Machine |
| Spark machine |
Product Parameters
Type and
parameter |
Screw Parameter |
Extrusion Capacity |
Power |
Finished
Dia(mm) |
Weight
(about) |
| |
Dia(mm) |
L/D
Ratio |
PVC |
LDPE |
pp |
Main
Motor
Power |
Total
Power |
|
|
NHF-30
Extrusion |
φ30 |
25:1 |
25 |
16 |
13 |
5.5 |
21 |
0.2-1 |
5 |
NHF-40
Extrusion |
φ40 |
25:1 |
40 |
20 |
17 |
7.5 |
24 |
0.4-3 |
6 |
NHF-50
Extrusion |
φ50 |
25:1 |
80 |
40 |
34 |
11 |
28 |
0.8-5 |
8 |
NHF-60
Extrusion |
φ60 |
25:1 |
100 |
53 |
41 |
18.5 |
42 |
1-8 |
8 |
NHF-70
Extrusion |
φ70 |
25:1 |
130 |
86 |
68 |
22-37 |
50 |
2-12 |
8.5 |
NHF-80
Extrusion |
φ80 |
25:1 |
200 |
122 |
96 |
30-55 |
65 |
3-25 |
7-9 |
NHF-90
Extrusion |
φ90 |
25:1 |
240 |
133 |
124 |
37-75 |
75-113 |
5-35 |
9-12 |
Machine Details
Technical parameters
| Machine type |
NHF-65 |
NHF-70 |
NHF-80 |
NHF-90A |
NHF-90B |
NHF-120 |
NHF-150 |
NHF-200 |
| Pay-off shaft |
double-shaft type |
800-1600 |
1000-2000 |
1600-2500 |
1600-3150 |
| Screw diameter |
ø65 |
ø70 |
ø80 |
ø90 |
ø120 |
ø150 |
ø200 |
| Screw L/D |
25:01:00 |
| MAX. extrusion output |
130kg/h |
150kg/h |
200kg/h |
250kg/h |
280kg/h |
400kg/h |
650kg/h |
900kg/h |
| Motor power |
25HP |
30HP |
40HP |
50HP |
60HP |
70HP |
100HP |
150HP |
| Wire diameter |
ø1.2-10mm |
ø1.5-12mm |
ø2.0-20mm |
ø3.0-25mm |
ø10-40mm |
ø15-60mm |
ø30-120mm |
above ø40mm |
| Cooling device |
single layer/double layers U type |
single layer U type |
| MAX. line speed |
500m/min |
450m/min |
400m/min |
200m/min |
100m/min |
60m/min |
60m/min |
| Take-up type/power |
double-shaft bundle packaging |
ø1000mm-2000mm |
ø1600mm-2500mm |
ø1600mm-3150mm |
ø2000mm-3500mm |
Package
Our Services
Pre-sale Services:
1) Spot investigation and professional guiding suggestions;
2) Equipment configuration, model selection reference and technical consultation;
3) Onestop service for investment equipment, product developing, new materials researching and personnel training.
Sale Services:
1) Invite customers to inspect and take trials of finished machines;
2) Provide the training of the maintenance knowledge;
3) Improve the design to the operator's requirements.
After-sale Services:
1) Regular maintenance and product tracking service;
2) Cost price for required parts in lifelong period;
3) Provide quality and efficient after-sale service life long time.
About us
Dongguan NHF Machinery Co., Ltd. Specializes in manufacturing wire and cable machinery. We offer high quality wire & cable machinery, loLANed in Dongguan, China, We are one of professional manufacturers and exporters of that is concerned with the design, development and production of wire and cable machinery. In the professional field, our companies is according to the actual needs of customers, continuous improvement in technology.
We produce and sale
Wire & cable extrusion lines
Wire & cable twisting machines
Wire & cable taping machines
Wire & cable coiling machines
Wire & cable complete production proposal
Wire & cable machine accessories
We have rich experience in designing and making wire and cable machinery. Especially, we are good at customized design, technical solution and manufacture.
We are a very professional and famous factory in the field of wire and cable machinery, set up by a team of excellent engineers who have experience of nearly 20 in this field. Our highly skilled professionals take the time to get to know you and your business, resulting in a comfortable working relationship with you and a clear understanding of your needs, this enables us to offer you customized, comprehensive, low cost solutions that meet your needs so you don′ T have to compromise. We are able to supply a wide range of wire and cable equipment as well as all the accessories in the industry. Our product has been recognized by customers and has a good reputation in the wire and cable machinery industry.
With an old-fashioned commitment to customer satisfaction as our main principle, NHF has been continuously laying efforts on the product development and innovation. We place our prior emphasis on customer′ S needs and technical innovation, always absorbing the advanced international technology. It enables us to provide high-quality products and services for our customers.
We will work hard and look forward to your sincere cooperation to jointly create new glories.
Our Customers
FAQ
1) Are you a manufacturer or trading company?
We are a manufacturer with more than 17 years manufacturing experience in cable machinery,
and we have production workshop and office space.
2) How can we get to your factory to see the machines works?
Address: No36Houhu road,Humen Town, Dongguan City,Guangdong Province,China
We are near to Shenzhen Baoan International airport within 40 mins;
We are close to Guangzhou Baiyun Airport for 1.5-2 hours.
Audited Supplier 
){kind=link}